Full electrical press brake is one of the new types of essential equipment in the metal processing area, and it is more popular among customers. They are used to bend and shape various types of metal into different shapes and sizes and have proven indispensable in various industrial applications. At the same time, there are many types of press brakes on the market, such as manual folding machines, hydraulic press brakes,s and so on. We will focus on the total electric press brake, a powerful and versatile machine that has become increasingly popular in recent years.
What is Full Electrical Press Brake?
An electrical press brake is a machine that uses electricity to replace traditional hydraulic systems. This means that it does not require hydraulic oil or another external power source to operate. Instead, it relies on an electric motor to drive the hydraulic pump that powers the ram and the bending action.
One of the primary advantages of a complete electrical press brake is that it is more energy-efficient than other types of press brakes, such as hydraulic or mechanical press brakes. Because it does not require any auxiliary hydraulic oil or gas, its speed is faster. It uses less energy and can reduce operating costs for the manufacturer, also saving much time.
Features of Full Electrical Press Brake
The electrical press brake has several key features that set it apart from other types of press brakes. These features are as follows:
- Easy operation: Electrical press brakes are designed to operate easily, with straightforward controls and intuitive interfaces that allow operators to quickly and efficiently set up and run bending jobs.
- High precision and accuracy: Because full electrical press brake uses electricity to power their hydraulic systems, they are able to provide precise and accurate bending process and bending angle. This makes them ideal for applications requiring high accuracy and repeatability levels.
- Programmability: Full electrical press brakes are often programmable, which means that operators can save many bending settings and recall them later for repeat jobs. This can help reduce setup time and improve productivity.
- Safety: Like all press brakes, electrical press brakes are designed with safety in mind. They typically come equipped with safety guards and laser protection, interlocks that prevent the operator from coming into contact with the moving parts of the machine during bending.
Benefits of Using Full Electrical Press Brake
Using a electrical press brake can provide a number of benefits to manufacturers, including:
- Servo electric press brake has 50% energy saving compared with hydraulic press brakes.
- Servo electric press brake is shown to be up to 30% faster than hydraulic press brake. A shorter response time is one of the biggest advantages of servo-electric press brakes.
- Servo uses 100% electrical power instead of hydraulic oil and hydraulic components. Less pollution – the best solution.
- 4. Servo electric press brake provides high productivity. The quick change of the moving direction is an advantage for high productivity and efficiency. Servo has less maintenance cost.
- Servo electric press brake provides advanced bending. Servo is a flexible, reliable, and advanced bending machine. It combines high accuracy, flexibility, and reliability. This concept offers low power consumption, less maintenance, and no hydraulic oil or components for operation.
Applications of Full Electrical Press Brake
Complete electrical press brakes can be used in a wide range of industrial applications. Some common applications include:
- Sheet metal bending: Full electrical press brakes are more commonly used in the sheet metal bending industry to bend and shape various types of metal sheets into different shapes and sizes.
- Automotive manufacturing: Full electrical press brakes are also popularly used in the automotive industry to manufacture a wide range of components, including ship frames, body panels, and suspension components.
- Aerospace industry: The aerospace industry also uses full electrical press brakes to manufacture different kinds of components, including aircraft frames, wings, and so on.
Differences Between Hydraulic and Full Electrical Press Brake
While hydraulic and full electrical press brakes are both used for metal bending, there are several key differences between the two types of machines. Below are some of the main differences:
- Power source: The most obvious difference between hydraulic and full electrical press brakes is the power source. A hydraulic press brake uses hydraulic oil to apply pressure, while full electrical press brakes use an electric motor.
- Energy efficiency: Full electrical press brake is generally more energy-efficient than a hydraulic press brake. Because they use an electric motor rather than hydraulic oil.
- Working speed: Full electrical press brake is generally faster than hydraulic press brakes because they use an electric motor that provides precise control over the ram’s movement.
- Bending precision: Both hydraulic and full electrical press brakes are accurate, and full electrical press brakes offer greater precision due to the precise control provided by the electric motor.
- Versatility: Full electrical press brake is more versatile than hydraulic press brake, as they are suitable for bending a wider range of sheet metal thicknesses and materials.
- Maintenance: Hydraulic press brakes require more maintenance than full electrical press brakes due to their hydraulic system
So after the comparison, the full electrical press brake machine is better than the hydraulic one, the only disadvantage is that price is higher.
I want to bend 6mm thickness metal sheet, can I use the full electrical ?
If that, better with hydraulic press brake machine